SELECTION OF SPRAY TIP OR NOZZLE
To provide the variety of spray patterns and capacities
used in farm spray applications, Spraying Systems Co. offers
a complete line of nozzles and spray tips. Generally, standard
flat spray TeeJet tips, with tapered pattern edges, mounted
on a boom with
overlapping spray patterns are used for applying herbicides
and
some insecticides. For band spraying applications requiring
even spray distribution, the flat Even spray TeeJet tips are
considered ideal. For spraying insecticides and fungicides
hollow cone type ConeJet spray tips or disc core tips are used.
This cone spray pattern provides better foliage coverage and
is usually applied at higher pressures. For the surface application
of liquid fertilizers, FloodJet tips and FloodJet nozzles -
as well as boomless type FlieldJet nozzles are usually recommended
especially for suspension and slurry type fertilizers. In all
cases follow the recommendations of the chemical manufacturers,
Agricultural Extension Service and the USDA keeping driftage
to a minimum.
USEFUL FORMULAS
GPM (Per Nozzle) = GPA x M.P.H. x W*
5940
GPA = 5940 x GPM (Per Nozzle)
M.P.H. x W*
*W - Nozzle spacing (in boom spraying) or spray swath (in
boomless) in inches.
SIZE SELECTION OF SPRAY TIP OR NOZZLE
Based on the chemical manufactruer's recommendations on GPA
application rates and nozzle types, a suitable spray tip
size is chosen from the catolog tabulations. Since all the
tabulations are based on spraying water, which weighs 8.34
lbs. per USA gallon, conversion factors must be used when
spraying solutions which are heavier or lighter than water.
Using conversion factors from the tables below multiply by
the catolog tabulated GPM and GPA rates - to arrive at the
values for the solution to be sprayed.
Weight of solution |
Specific Gravity |
Conversion Factors |
|
7.0 lbs. per gallon |
.84 |
.92 |
|
8.0 lbs. per gallon |
.96 |
.98 |
|
8.34 lbs. per gallon - WATER |
1.00 |
1.00 |
|
9.0 lbs. per gallon |
1.09 |
1.04 |
|
10.0 lbs. per gallon |
1.20 |
1.10 |
|
10.65 lbs. per gallon - 28% nitrogen |
1.28 |
1.13 |
|
11.0 lbs. per gallon |
1.32 |
1.15 |
|
12.0 lbs. per gallon |
1.44 |
1.20 |
|
14.0 lbs. per gallon |
1.68 |
1.30 |
|
NOZZLE SPACING
If the nozzle spacing on your boom is different than those
tabulated, also multiply the tabulated or calculated GPA coverages
by one of the following factors.
|
Where Tables Are Based on 20” Nozzle
Spacing |
|
Other Spacing |
8” |
10" |
12" |
14" |
16" |
18" |
22" |
24" |
30" |
Conversion Factor |
2.5 |
2.0 |
1.67 |
1.43 |
1.25 |
1.11 |
.91 |
.83 |
.66 |
|
Where Tables Are Based on 30” Nozzle
Spacing |
|
Other Spacing |
26” |
28" |
32" |
34" |
36" |
38" |
40" |
42" |
44" |
Conversion Factor |
1.15 |
1.07 |
.94 |
.88 |
.83 |
.79 |
.75 |
.71 |
.68 |
|
Where Tables Are Based on 40” Nozzle
Spacing |
|
Other Spacing |
28” |
30" |
32" |
34" |
36" |
38" |
42" |
44" |
48" |
Conversion Factor |
1.43 |
1.33 |
1.25 |
1.18 |
1.11 |
1.05 |
.95 |
.91 |
.83 |
BEFORE YOU GO INTO THE FIELD
Check all your equipment - make certain that all components
are clean including the tank, pump, control valves, check
valves, hoses, boom, strainers, nozzles, and spray tips.
WARNING: never use a metal object in cleaning nozzle orifices.
Use a plastic or wooden probe.
Check the flow rate from all nozzles using a master pressure
gauge mounted in the boom close to the nozzles. (After the
test remove the master pressure gauge and plug the connection).
While this nozzle flow test is being conducted, check the
pressure reading on the rig pressure gauge to compare its
reading to the pressure at the nozzles. The flow rates can
be determined from the flow charts contained in this catolog.
Remember, the catalog tabulations are based on pressures
at the nozzles.
NOTE: If the ball type check valves are used, the actual
nozzle pressure will be approximately 5 P.SI. lower than
the gauge reading, depending on spring rating and flow rate.
CHOICE AND CARE OF SPRAY EQUIPMENT
All the factors in todays spraying application, including chemical
costs, pollution and driftage control, point to the importance
of choosing the proper spray equipment and maintaining it
in an efficient operating order. Therefore, the original
purchased equipment should be made of materials which resist
corrosion and wear such as stainless steel spray tips. Since
usage of spray nozzles usually brings about orifice clogging
problems, erosion, etc., it is very important that the tips
be cleaned after each operation, and tested before using
again. Finally even when using precision spray tips, it is
necessary to control all the other factors in the spraying
application - such as rig speed, spraying pressure, spray
height, etc., in order to place the proper amount of chemicals
in the proper areas. An established routine of proper maintenance
will soon pay for itself. |